Crafted Comfort

October 31, 2003

 

All materials specified for this California mountain home's exterior (below), including exposed wood structural members, stone, copper and redwood siding, were chosen for their environmental friendliness, natural weathering characteristics and low maintenance requirements, architect Greg Faulkner says. "This really allowed the built forms to dissolve into the landscape," he says. Inside (above), much of the custom-built furniture, as well as the 20-inch-wide panels used on the walls, was made from reclaimed redwood logs salvaged from the nearby Albion River.
The home features an open, galley-style kitchen to promote social interaction between the cook and friends and family in the adjoining dining area and great room. The custom cabinetry is made of mahogany with mesquite panels and topped with polished granite counters.

 

Every element of this rustic California retreat in the Sierra Nevada appears to have been touched by the hand of a master craftsman. The result is a striking, highly customized residence as unique as it is inviting for the owners, who spend weekends with family and friends enjoying their haven's dramatic setting.

Architect Greg Faulkner not only designed the 5,700-square-foot Arts & Crafts home but also worked closely with custom furniture-maker Jaap Romijn and blacksmith Steve Lopes to establish a remarkably cohesive style throughout the interior living spaces, using reclaimed woods, custom masonry and unusual combinations of metals.

"I purposely keep my client list very small because I want to be able to have my hands on every single project," says Romijn, who transformed Faulkner's furniture designs — ranging from the massive dining room table to the illuminated bedside clocks in the master suite — into functional works of art. Dutch-born Romijn, who began his woodworking career as a boat builder in Europe, says he does not concentrate on building a particular style of furniture. Instead, the composition of his pieces depends on the project's overall look and the client's personality.

"I approach each as a blank page," says Romijn, who used a combination of reclaimed redwood and mesquite for this project, per Faulkner's specifications. "I like to get into the psyche of the homeowner so I know what they're looking for. In this case, the client wanted very physical pieces with a very heavy, solid look."

Other custom features of the home include the light fixtures, door hardware, railings, tiles, and fireplace screens and tools — all hand-forged by Lopes using steel, bronze, copper and inconel, a nickel/chromium/iron alloy that resembles stainless steel. "Most blacksmiths are fabricators who re-create traditional designs, but I consider myself to be more of an artist," Lopes says. "My specialty is creating customized designs for a particular project. I separate myself from others by using different metals in unconventional ways."

Lopes compares the composition of his handcrafted pieces to that of a musical band. "The steel serves as the rhythm section, and the other metals, the copper, for example, become the soloist stepping out to create a unique sound," he says. "It is not necessarily something that jumps out at you, however. It was this kind of subtle detailing that the client was looking for."

The home sits on a one-third-acre infill lot that presented Faulkner and builder Mike Yankin with design and construction challenges. "The clients wanted as much square footage as possible," Faulkner says.

As a concession to the site's constraints, Faulkner produced a plan with three levels of living space, including five bedroom suites, a lower-level recreation room and a dramatic main-floor great room. "We had to do a lot of excavation to make this possible," he says. "We literally buried the whole first level."

The home required tremendous forethought and planning from not only the design standpoint but also the construction perspective. "Because the structure's footprint was the maximum allowed on the site, all construction activities had to occur within that space," Yankin says. "The arrival of materials, for example, had to be carefully staged to avoid crowding the site."

Close attention also was paid to preserving the site's natural vegetation. Wrapping the trunks of 100-year-old sugar pines prevented damage during excavation and construction. In addition, plastic fencing was installed to keep crews out of environmentally sensitive areas. The home, which was completed in 2002, features hydronic in-floor heating and a whole-house filtered fresh-air system.

To learn more about the reclaimed materials used in this project, visit www.HousingZone.com/lhb/comfort.

 

Style of home | Arts & Crafts
Location | Truckee, Calif.
Total square footage | 5,700
Builder | Sitecraft Construction Corp., Truckee
Architect | Faulkner Architects, Truckee
Custom furniture | Jaap Romijn & Friends, Emeryville, Calif.; Stan Gollalher, Hilo, Hawaii; Berkeley Mills, Berkeley, Calif.
Custom murals/paintings | Pam Krone, Truckee
Blacksmith | Steve Lopes, Port Townsend, Wash. Custom vacation retreat
A Montana stone fireplace and window seat in the master bedroom (above) provide an inviting spot to ponder the Sierra Nevada's beauty. A second fireplace (below right), featuring a sleek marble finish, turns up the heat in the master bath.

Major Products Used | Appliances: KitchenAid (refrigerator), Bosch (dishwashers), Viking (cooktop, ovens), DCS (barbecue), Fisher & Paykel (dishwasher drawers), General Electric (microwaves), Marvel (bar refrigerator) | Countertops: granite (kitchen), mahogany (bar), marble (baths), ceramic tile (children's baths) | Cabinetry: custom mahogany | Plumbing fixtures: Franke, Grohe, Toto, Kallista, Maax Hydroswirl | Doors: custom mahogany | Home controls & automation: Lutron | Lighting: custom | Windows: Southwest Door | Exterior: reclaimed redwood


 


 

Transparent Intentions

 

Topping the list of this home's "cool" features is a 950-bottle, two-story wine cellar. "This was one of the clients' major requirements when the home was designed," architect Greg Faulkner says.

Both levels of the cellar contain heavy mullioned windows to the interior of the house that provide a view of the cellar's stone veneered walls and the redwood racking that displays the owners' extensive wine collection.

The upper level features a custom steel-grate floor and a spiral staircase that leads to the lower level. Each stair tread contains 1-inch-square perforations, increasing in number from the bottom stair to the top, to let light, air and views flow through. "The gradual change in the number of perforations magnifies the three-dimensional quality of the spiral stair and strengthens the transparency and screenlike nature of the cellar environment," Faulkner says.

The architect's computer-generated design for the staircase included individual drawings for each tread. The drawings were sent electronically to a metal-fabricating shop, where they were fed into a computer-driven, water-jet cutting machine that produced each tread as a one-of-a-kind detail.

"The really interesting thing about the process was how a design realized in our office was easily modified by computer and fabricated by an outside shop very quickly," Faulkner says.

 


 

Worthwhile Endeavor

 

All materials specified for this home, including exposed wood structural members, stone, copper and reclaimed redwood, were chosen for their environmental friendliness, natural weathering characteristics and low maintenance, architect Greg Faulkner says. "This really allowed the built forms to dissolve into the landscape."

In addition to the custom furniture, Faulkner specified reclaimed redwood for a number of applications, including exterior siding, a slab bench on the entry porch, interior beams and paneling, accent shakes for the kitchen island and even a half-log slide that connects the main and lower floors.

Using reclaimed materials in this case, the majority of the logs had been salvaged from the bottom of the Albion River near Mendocino, Calif., requires special consideration. Any reclaimed beams must be tested and graded by a qualified structural engineer before they can be used, says Faulkner.

Builder Mike Yankin says the reclaimed materials presented him with a significant challenge. "For a project like this, I am continually searching for the materials needed for all phases of the construction, keeping in mind what the owner and the architect are looking for. As I find materials, I do mock-ups to demonstrate what these materials will actually look like. Once they approve, I need to secure the materials quickly because they do not last long on the market."

Reclaimed materials not only are more difficult to procure than new stock, but they also require much more labor, says Yankin. Prep work includes de-nailing, planing, sizing and sanding.

"Finding and preparing just the right materials can be time-consuming," Yankin says, "but is well worth it in the end."

 
 


 

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