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Tuesday, June 24, 2008
Housing Slump May Kill TQM
Jun 24 2008 8:59AM | Permalink | Email this | Comments (1) |
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Groves is a process-mapper...For more than a decade, he's been working with builders to get their process flow charts down on paper, and then refined to improve efficiency. Just recently, Fletch surveyed all his past clients, to learn (1) how many of them still had the process maps, (2) how many were still amending the maps, and (3) how many were still working on their processes to realize the small, incremental improvements that are at the core of TQM. Groves sent me the 11-page report on his findings, which are disappointing, but not surprising.
"What we found is that 64 percent of our past clients said the documented processes were of value, and 54 percent said the processes had been maintained," Groves reports. "However, we found that the majority of the process models were no longer being maintained in the process flowcharting/modeling applications in which they were initially documented. And only about 36 percent said they were still using the process models and flowcharts."
Some 55 percent of SAI's clients said, given another opportunity, they would not have changed anything about the way the project was structured and run. But of the 45 percent who said they would change something, more than half now say they should not have done process-mapping at all. It's a discouraging picture for Fletch...and for anyone concerned about the level of management professionalism in this industry.
However, as I mentioned to Fletch on the phone, we should not be surprised. The housing industry has been devastated by the crash that is still deepening. In many of those client companies, I'm sure many of the managers who were involved in the process mapping are not even employed in the company anymore. Many home builders are in survival mode today, and process maps created by a past management team are probably stuffed in a closet somewhere, if not shredded. Realistically, that's just the way it is.
Fletcher Groves' response to that statement: "This is an industry of deal-making entrepreneurs, who have a tendency to move from one management theory to the next, always searching for the magic bullet that will make running a housing company easy. TQM is not about making things easy. It's working in the manufacturing sector because they work at mastering their processes every day, for years. People come and go, but the processes stay. Builders don't have that kind of patience," he said.
It's tough to have patience when a cycle like this one turns everything upside down. Houses are not manufactured in a plant. Maybe, to some degree at least, they should be.
Reader Comments
at 6/27/2008 10:29:15 AM, F. Groves said:
Willy: You’re right – it is disappointing, and it is not a surprise. Reflecting on this, I have three observations. One regarding competitive separation, one regarding the sheer difficulty in implementing initiatives like TQM in a homebuilding environment, and one regarding the failure of consultants. First – in the current housing market, there is very little interest in the higher productivity that initiatives like TQM offer. Arguably, there is excess unused capacity, and that becomes the focus of cost-cutting. But, if you look at any equation that measures economic return, it is always a function of margin and velocity. The homebuilding industry does a better job on the margin side than the velocity side, but it is velocity (productivity) that offers builders the most sustainable competitive separation, because it is the hardest advantage to achieve and the most difficult to duplicate. Second – there is a tendency to implement the principles of TQM (more likely, Lean Production) blindly in the homebuilding industry. You could take any of the principles, but let’s just take one. Consider the challenge of achieving continuous flow with a totally outsourced labor force, in a fragmented value stream, with as many production plants as we have communities. Moreover, TQM and Lean are cultures, and the requirements of those cultures clash with what I characterize as the ‘deal-driven mentality’ of the homebuilding industry. Finally – as a consultant, I have grown weary of just doing my job, and then watching our clients struggle with implementation, struggle with internal capabilities, struggle with results, and be powerless to do anything about it, because of the way our consulting arrangements have been structured. At SAI, we like to say that our knowledge, experience, capabilities, expertise, and commitment set us apart from other consulting firms. But – you can’t tell that from the outcomes our consulting has generated. In terms of project results, out of dozens of clients, I can count on the fingers of one hand the number that have really leveraged the investment in our expertise and work product the way they should have. It is a self-indictment I would extend to the vast majority of the industry’s consultants. The conventional approach to consulting – defining projects in terms of what we give a client (not measurable outcomes and solutions to core problems), ignoring a client’s willingness and capability to implement the changes, failing to gauge client commitment, not insisting that a client learn and become responsible for doing the work themselves – isn’t working. The homebuilding industry doesn’t need more look-alike, better-than-average consulting firms, anymore than the new home-buying market needs more look-alike, better-than-average homebuilding companies. So – we have fundamentally changed the way we offer to work with individual clients. It may take some time, given the current state of the housing market, but we intend to only work with individual clients (and be compensated) on the basis of the value that we help create, through the results we help them achieve, measured in terms of improvements to a client’s operating and business outcomes. But – it’s about more. This type of value-driven, results-based consulting imposes requirements that simply do not fit within a traditional (or conventional) consulting approach. Consultants should make a difference, their consulting should contribute value (in the form of benefits that exceed their costs), and the consultant-client relationship should be based on partnering that produces meaningful results (not on intent or meeting work product specifications – the ‘deliverable’, in consultant-speak). Consultants need to provide more than expertise. Consultants need to get results, they need to share accountability for those results, and – in terms of compensation – they need to share in those results. Defining a project in terms of shared responsibility for the outcome is only one element of how a consulting model should work. It should also be broad enough and flexible enough to attack the core problems that are the client’s true constraint. The scope of the project should be based on the client’s capability and willingness to change. It should break projects into phases that deliver rapid results, without losing sight of the long-term goal. It should require that clients and consultants work and learn together, in full partnership mode. It should leverage the consultants’ resources and capabilities – not make the client increasingly (and unendingly) dependent upon them. This type of high-yield, value-driven, results-based consulting requires more than traditional consulting can provide – a whole host of requirements that make low-yield, traditional, fee-for-service consulting problematic. More flexibility, a more comprehensive approach, longer timeframes, more attention to capabilities, more risk tolerance, more working capital, and a willingness to wean clients off a dependency on the consultant. God knows, it’s a business arrangement that requires more resolve, more determination, and more courage than what’s out there now.

